For any CAD/CAM system, there are tons of processes that can be used to fulfill the manufacturing demands. Z-amount is a popular ZW3D machining operation that is generally used to machine steep surfaces or steep regions of a part. General machining practice dictates that so that you can get great surface finish, it’s crucial that you choose the right tool course operation. Occasionally it may be needed, to control or check the tool route to some specific region of the area. This article describes the way to control and check tool course for Z-level machining in ZW3D. Here are a few of the available alternatives: 1. Z direction: you are able to select the Top and Bottom choice to define the machining height or the machining region between two points usually in the Z axis (Figure 1) Figure 1 zwcadclub.com/uploadfile/images/2011-1-20ToptoBottom.png 2. XY and Z direction concurrently: If we only need to machine the vertical outside surface of the Part, we can pick the bottom profile and the top profile after which define them as containment attributes. As illustrated in FIG.2. Figure.2 zwcadclub.com/uploadfile/images/2011-1-20Outsurface.png The resulting tool route is revealed in the right of FIG.2 As mentioned above, if there is any should control the machining height, we can contain in using Top and Bottom containment.
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Containing tool paths using profiles: As revealed in FIG.3, if we need to machine the place between two or more profiles, we only define them as containment attributes and then pick the component and containment with the results shown in the right of FIG.3 Figure 3 zwcadclub.com/uploadfile/images/2011-1-20Betweenprofiles.png 4. Angular containment. In FIG.3, we can see that the level space at the base of the bottle was also machined, but because of the measure, we won’t get a good surface finish. We could, of course empower the Identical Cusp Alternative and ZW3D would add more passes to preserve the desired cusp height and surface finish. In this example though, let us use containment to induce ZW3D to only machine the steep regions of the area. By setting Maximum Angular limit and a Minimal Angular limit, ZW3D simply computes tool path in the areas whose angle is between the Min and Max. The tool path in FIG.4 was included between a minimal 45 and a maximum 90 angles.
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We’re able to then use an alternate machining procedure, like Zigzag to finish the more level regions of the blow mould cavity (minimum1and maximum 45) Figure.4 zwcadclub.com/uploadfile/images/2011-1-20Angular limit.png 5. Single surface containment: Sometimes there will be a single surface that needs to be machined on its own. In this event, we only create Tool course for this surface. So we should choose the border of the surface as a shut profile, and then define as follows it to as a containment attribute Figure.5 zwcadclub.com/uploadfile/images/2011-1-20Single surface.png Calculate it, the Tool course equally as illustrated in FIG.5. Feature the extent of Tool route in XY direction: In FIG.6, we can see the Tool path goes beyond the bounds of the part. review history time machine By creating the option of percentage % offset in containment alternative of Parameter form, the extent of Tool route in XY direction can be controlled as exemplified in FIG.6 Figure.6 zwcadclub.com/uploadfile/images/2011-1-20Extentlimit.png 7.
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Surface Restricting Containment. For some Parts (Like the Component showed in FIG.7), we need the tool path to be restricted to the bottom shape of the part. Figure.7 zwcadclub.com/uploadfile/images/2011-1-20Bottomsurfacelimit.png Find that in the instance of of FIG.7, the tool path would waste time in unnecessary air reductions. So, we can pick all the bottom surfaces as a containment surface feature and ZW3D will create the tool path as shown in FIG.8. Figure.8 zwcadclub.com/uploadfile/images/2011-1-20Bottomsurfacelimit2.png About ZW3D ZW3D, The All in one CAD/CAM, was comprised into ZWSOFT’s product portfolio in 2010. opportunity As the successor of VX CAD/CAM, ZW3D provides ease-of-use, functionality, and all-in-one ability. The fresh applications can extend enterprise-level mechanical engineering and design capabilities at a fraction of the cost of other comparable systems. Encounter ZW3D 2010, where the only limit is your imagination. Please visit zw3d.zwcad.org/ to download a free 30-day trial today.